48 that are part of some other systems. Based
        
        
          on system design, internal R&D suggests the
        
        
          technology can be incorporated into diameters
        
        
          as small as 8-inch.
        
        
          As a bonus, the arrangement allows those
        
        
          receivers to canvass the entire inner circumference
        
        
          three or four times on a run – so operators can
        
        
          get several images of the
        
        
          same anomaly in one shot.
        
        
          That’s unusual, because most
        
        
          other tools would require
        
        
          duplicate runs to obtain
        
        
          additional images.
        
        
          TDW’s sensors offer one
        
        
          more significant benefit:
        
        
          
            They
          
        
        
          
            last longer
          
        
        
          . TDW has chosen
        
        
          a sensor partner who designs
        
        
          EMAT sensors specifically for
        
        
          industrial applications. These
        
        
          sensors don’t wear nearly as
        
        
          fast as other sensors. In fact,
        
        
          TDW recently ran an 89-
        
        
          mile test run in an extreme
        
        
          environment and the sensors showed hardly
        
        
          any wear.
        
        
          FINALLY, A SINGLE PLATFORM
        
        
          TDW’s SpirALL
        
        
          ®
        
        
          EMAT may be next-generation
        
        
          tech, but when run as a single tool, it still has
        
        
          weak spots.
        
        
          But Saderholm says, “When you combine
        
        
          SpirALL
        
        
          ®
        
        
          EMAT with TDW’s MDS system,
        
        
          that’s when you’ve got a truly powerful tool. It’s
        
        
          the combination of the datasets that gives us a
        
        
          really accurate picture of pipe features.”
        
        
          Analysts consider the data from the entire tool
        
        
          set to corroborate the data across technologies. For
        
        
          example, SMFL may pick up some areas that are
        
        
          likely to be cracks. EMAT can then confirm the
        
        
          SMFL results.
        
        
          Chuck Harris, Manager of Strategic
        
        
          Commercialization for TDW’s Pipeline Integrity
        
        
          Solutions, says that with the addition of EMAT
        
        
          to TDW’s MDS, “For the first time, all major
        
        
          inspection technologies are combined on a
        
        
          single platform.”
        
        
          Harris reiterates how very powerful that
        
        
          combination is, “We had one operator who ran
        
        
          geometric, ultrasonic crack detection technology,
        
        
          circumferential MFL, and several more tests on
        
        
          his line. He told us, ‘we are interested in your
        
        
          MDS technology, but we don’t believe it will
        
        
          identify anything we haven’t already found.’
        
        
          Following an inspection with the MDS platform,
        
        
          hook cracks were found. That’s
        
        
          the power of getting all datasets
        
        
          in a single point of time in the
        
        
          same software.”
        
        
          THE FUTURE OF
        
        
          INLINE INSPECTIONS
        
        
          TDW is currently in field
        
        
          tests with its new SpirALL
        
        
          ®
        
        
          EMAT, and so far results
        
        
          have been promising. But
        
        
          even after these promising
        
        
          results, TDW is hardly done
        
        
          with improvements. TDW is
        
        
          working on software to take
        
        
          much of the manual data
        
        
          analysis out of the inspection process. One day
        
        
          in the not-so-far-distant future, they envision
        
        
          a time when the dents, cracks, and corrosion
        
        
          will all be analyzed by a single program. The
        
        
          program will be able to prioritize pipe flaws for
        
        
          the customer and send out an automated report.
        
        
          Jeff Foote, TDW’s Director of Integrity
        
        
          Technology says, “Automating the process
        
        
          will take hundreds of hours out of the
        
        
          process. We could eventually reduce the time
        
        
          from inspection to report to weeks, or even
        
        
          days.” Currently TDW reports are usually
        
        
          returned within 60 to 90 days of the inspection,
        
        
          depending on complexity.
        
        
          That’s the sort of game-changing
        
        
          technology that pipelines need – better, faster,
        
        
          and more accurate than current generation.
        
        
          Technology that can help save small towns,
        
        
          like Mayflower.
        
        
          I N N O V AT I O N S  •  J A N U A R Y -
        
        
          M A R C H 2 0 1 4
        
        
          C O V E R S T O R Y
        
        
          19
        
        
          That’s the sort of
        
        
          GAME-CHANGING
        
        
          technology that
        
        
          pipelines need –
        
        
          BETTER, FASTER,
        
        
          and more
        
        
          ACCURATE
        
        
          than current generation.
        
        
          Discover how SpirALL® EMAT utilizes
        
        
          oblique field to crack the code on cracks.
        
        
          Download the technical paper.