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I N N O V AT I O N S • O C T O B E R - D E C E M B E R 2 0 1 4

10

F U T U R E T H I N K I N G

Think about the last time you flew to one of your shale play

operations, processing plants or gas distribution centers. Did you stop

to consider the hundreds of thousands of moving and interconnected

parts that allow the engines to function, landing gear to extend, or

wings to flex without tearing off?

Unless you have a decent fear of flying, probably not. You simply

expected these things to function as they should — to take off, fly and

land without event. And that’s a practical expectation, as evidenced by

the extreme rarity of commercial flight malfunctions. From flying across

the Atlantic to placing a communications satellite in orbit, it’s clear

the aerospace industry has developed processes to almost completely

eliminate operational risk.

The ability to continuously deliver such unwavering reliability under

extreme circumstances is due in part to Highly Accelerated Life Testing

(HALT). By subjecting products to stresses far beyond the norm —

temperature cycling, voltage margining and vibration — HALT enables

manufacturers to identify product weaknesses and address them long

before those products are put to work in real-world settings.

“HALT” process identifies

product weaknesses before

they hit the market.

BY JEFF FOOTE

DIRECTOR OF PIPELINE

INTEGRITY TECHNOLOGY,

T.D. WILLIAMSON

Pushing Limits,

Celebrating Failures